Get the best from this site

We would like to place cookies on your computer to help us make this website better. For more information, including how to turn cookies off, see more about cookies. Or simply continue below:


Essential maintenance work - Saturday 15 June

We will be working on our online systems on Saturday 15 June so you may experience some disruption. We apologise for any inconvenience this may cause.

Coventry and Warwickshire Innovation Programme

Pages in Coventry and Warwickshire Innovation Programme

  1. Coventry and Warwickshire Innovation Programme
  2. Innovation Programme - Torc2 Case Study
  1. Innovation Programme - BHR Pharmaceuticals Case Study
  2. Innovation Programme - Enable iD Case Study

Innovation Programme - Torc2 Case Study

Torc 2

The Coventry and Warwickshire Innovation Programme

Revolutionary new material invented in Coventry to treat limb conditions

Torc2 Ltd, based at the Bilton Industrial Estate, has created a new, world-first form of plastic that could revolutionise the way limb conditions and injuries are treated. The company has protected the Intellectual Property (IP) on the material as well as a new process method using their flexible, durable compound that can be re-shaped at temperatures safe for patients. Gary Blundell and Ron Taylor, who are part of the team that runs the firm, have a background in engineering and plastics and originally developed the new material as a potential replacement for Plaster of Paris casts. But after seeking opinion from the medical profession including surgeons at University Hospital Coventry & Warwickshire, the pair turned their attention to devices such as splints and supports for the treatment of Cerebral Palsy, Talipes (club foot), Hip Dysplasia, Idiopathic Toe Walking and liners that can be reshaped for lower limb prosthetics.


  • Company: Torc2
  • Location: Coventry
  • Sector: Scientific Research &
  • Development
  • Technology Focus: Medical
  • and Advanced Material
  • Grant Awarded: £83,800
  • Jobs Being Created: 4

Gary added: "We've also been supported by Warwick Manufacturing Group with trial production and have had significant help from our friends at RDM Group." 

Coventry City Councillor Jim O'Boyle, cabinet member for jobs and regeneration, said: "Coventry has always innovated and this is yet another example of a local business being at the cutting edge of new developments. I hope it leads to the on-going growth of the company and opportunities for local people." 

The company sought help from the CWLEP Growth Hub to assist in raising finance for its product development and was then referred to Coventry City Council which resulted in being awarded a grant under the Coventry & Warwickshire Innovation Programme - partfunded by the European Regional Development Fund. Torc2 is the first SME to be awarded a grant through the programme. 

Gary said: "The key property of our torc material is the fact it can be softened at low temperatures. It can be reshaped directly on the patient at around 55 degrees and, therefore, the types of products we are looking at can be
altered to exactly fit the patient very quickly, easily and without waste. "In some cases, Spica casts being a typical example, it can cut out the need for extra trips to the operating theatre - which is a huge cost saving to the NHS and much better for the patient."
"The next phase is to upscale the current lab micro 3D printing process to enable production of full size devices for clinical trials. Feedback we are getting is that this is a very exciting new material that has the potential to revolutionise the way in which this area of treatment is delivered."

The Innovation Programme supports Coventry & Warwickshire SMEs to develop innovative products and services which are new to the market. If you are interested in the programme please email us at

Is there anything wrong with this page?